Anthropomorphic crash test dummies are designed to predict the risks of injury in automotive crash conditions. These dummies must therefore measure parameters that make it possible to calculate a metric related to injury mechanisms. This metric must evaluate the risk of injury whatever the solicitation, in a range covering all the solicitations arising in a crash. More specifically for a frontal impact, the risk of chest injury associated with this criterion must be the same, whatever the contributions of the belt or the airbag load paths. The objective of this paper is to develop such a criterion for the chest.
Several thoracic criteria were proposed by Poplin in 2017 for the THOR dummy, based on the measurement of the 4 3D deflections of the thorax. Unfortunately, for the sample studied, these criteria did not predict the risk of rib fractures better than the central deflection measured on an Hybrid III. The in-depth analysis of the sample showed that the sample configurations were too similar and that the deflection range was too small. Additional tests were added to the Poplin sample, which diversified the types of restraint systems and increased the extent of deflections. A new analysis was performed on this sample.
A new criterion was proposed. This criterion is a linear combination of the maximum value of the 4 chest resultant deflections and the absolute value of the difference of the upper right and left deflections. A risk curve was then constructed based on this criterion and age.
The consistency of the results of the new tests performed with the THOR dummy was assessed against the identical tests performed on the Hybrid III dummy. Similarly, the consistency of the injury assessments between the new tests and those of the initial sample was carefully studied. The results of these analyses confirmed the relevance of the added data. If the statistical methods used have shown the best performance of the new criterion, it has been optimized on the sample used and must be validated on external data. This could be verified on some data from the bibliography and further tests are planned to confirm it.
The use of an expanded test sample allowed to successfully develop a new thoracic criterion for the THOR dummy. It better predicts the risk of rib fractures, while being more consistent with crash investigation findings related to the age effect and the balance between the seat belt and the airbag. This paper brings new experimental data and analysis to improve the ability of the THOR to better predict the risk of rib fractures as a function of age.