Focused Ion Beam systems have many uses in failure analysis (FA), and dual beam systems are a must for state-of-the-art integrated circuit and MEMS device failure analysis. Finding opens/shorts in circuitry by utilizing passive voltage contrast is a common usage. Using the dual beam for defect review on wafers enables you to find and section defects too small to see with optical microscopes. To cross-section particles and mechanically-weak structures and to generate smear-free cross-sections of structures having layers of differing hardnesses is very difficult to do using mechanical techniques; this becomes routine using the dual beam FIB. The dual beam FIB is a must-have tool for cross-sectioning MEMS devices without inducing catastrophic damage.
Keywords:
FIB; dual beam FIB; IC; MEMS; MOEMS; passive voltage contrast (PVC); defect review; cross-sectioning; particles; weak structures; smear-free sections; Cu metal