Reducing energy consumption in pulp and paper refining requires a deep understanding of all the processes involved. This dissertation investigates fundamental mechanics of the low consistency mechanical refining process. Three studies investigate forces applied to wood fibers with the focus on how force profiles during bar passing events change with process variables such as fiber length and refiner load.

In the first study a high resolution rotary encoder and a piezo ceramic force sensor are implemented in a 16-inch laboratory-scale low consistency refiner to explore the effect of plate gaps on bar-force profiles. The rotary encoder data is used to locate the rotor bars relative to the stator bar in which the sensor is located. Force profiles for bar passing events are registered to the position of rotor bars relative to the stator bar in which the sensor is located and mean force profiles are produced. These mean force profiles have potential to shed light on the fundamental mechanisms of mechanical refining. For large gaps, there is a late peak in the force profiles that occurs toward the end of the bar passing event. For gaps that are less than the critical gap, below which fiber cutting occurs, there is an early peak in the force profiles that occurs at the start of the bar passing event. It is hypothesized that the early peak represents the corner force and, therefore, that corner force is causal in the onset of fiber cutting.

In the second study a set of piezo ceramic force sensors is implemented in a 52-inch mill-scale low consistency refiner to explore the effect of varying operating conditions on bar force profiles. Force profiles for individual bar passing events are identified based on key features in the time domain force data based on the knowledge acquired from the previous study in the pilot-scale refiner. The individual bar force profiles are classified as single peak events which feature one peak corresponding to the fiber compression force and as dual peak events corresponding to fiber compression force and the corner force. It is shown that dual peak events which are considered to represent the corner force, are present throughout the whole range of refining and increase with increased refining energy. After applying the dual peak analysis to the data from the previous study this behaviour was also found in the pilot-scale refiner data. Furthermore, it is found that different radial positions on the stator plate are subjected to different force profiles. This is thought to be due to the difference in tangential speed and a change in the fiber and floc material properties at different radial positions.

In the third study the effect of refiner plate wear on bar force sensor measurements is explored by applying the dual peak analysis to long term data acquired from the mill-scale refiner. Bar passing events are analysed based on the dual peak ratio and the timing of the early peak in the dual peak events. Force measurements are evaluated over the full run time of a set of refiner plates. When comparing force profiles with refiner plate wear measurements and discharge fiber analysis, it is found that the decrease in the prevalence of the corner force correlates with the wear of the leading edge of the refiner bars, or bar rounding, for the run time of the refiner plate. This is accompanied by a decrease in plate performance which is represented by a decrease in fiber length and freeness reduction for the same refiner load.